バナー
ホーム

Environmental Chamber

Environmental Chamber

  • Customization Process of Walk-in Environmental Test Chambers: A Professional Guide from Requirement to Delivery
    Dec 03, 2025
        As core equipment for industrial testing, the customization level of walk-in environmental test chambers directly determines testing accuracy and efficiency. This article breaks down the entire process from requirement communication to final delivery, helping enterprises clearly grasp the key nodes of customization. 1. Accurate Requirement Communication: Clarify Core Parameters The first step in customization is to define core technical parameters, which lay the foundation for subsequent design. Size Range: Covering small test spaces of 4m³ to large walk-in test chambers of 260m³, the size should be determined based on the volume, quantity of test samples and operational space requirements. Temperature & Humidity Range: It can generally achieve temperature control of -70℃~+180℃ and humidity control of 30%R.H~98%R.H. For special scenarios, the range can be further expanded to -73℃~+177℃ (integral type). Control Method: Multiple options are available, from basic microchip LED displays to PLC programmable logic controller touch screens, and can also be upgraded to remote centralized control systems to meet different operation and management needs. Structure Type: Selection should be based on application scenarios, with parameters of three mainstream types as follows: Test Type Temperature Range Humidity Range Temperature Change Rate Integral Type -73℃~+177℃ 30%~95%RH 4~5℃/min, or faster Assembled Type -68℃~+85℃ 30%~95%RH 1~2℃/min Steady-state Type -20℃~+50℃ 30%~95%RH N/A 2. Scheme Design & Confirmation: Balance Professionalism and Practicality After clarifying requirements, the technical team will issue a customization scheme, which mainly includes three parts: Structural Design: Based on size and type, plan the layout of the test chamber's door, observation window and sample rack to ensure operational convenience and airtightness.  System Matching: Equip with corresponding refrigeration, heating, humidification and dehumidification systems to ensure temperature and humidity control accuracy, and configure hardware and software according to the control method. Compliance Verification: The scheme must conform to relevant industry standards (such as GB/T, IEC, etc.), and confirm with the customer whether it needs to meet specific industry testing specifications. After scheme confirmation, detailed drawings and technical agreements will be generated to clarify the rights, obligations and delivery standards of both parties. 3. Production & Manufacturing: Strictly Control Process and Quality Entering the production stage, the process will be controlled around the two cores of "accuracy" and "stability": Core Component Procurement: Select high-reliability compressors, sensors, controllers and other core components to ensure long-term operational stability of the equipment. Modular Production: Assembled equipment adopts modular manufacturing to reduce on-site installation errors; integral equipment undergoes integrated assembly and preliminary debugging. Factory Inspection: Each piece of equipment must undergo no-load temperature and humidity calibration and operational stability testing. Only after confirming that the parameters meet the design requirements can shipment be arranged. 4. Installation, Commissioning & Delivery: Ensure On-site Application After the equipment arrives at the site, the professional team will provide full-process services: On-site Installation: Carry out equipment positioning, pipeline connection and circuit debugging according to site conditions; for assembled equipment, ensure airtight connection of each module. Accuracy Calibration: Combine the customer's testing needs, use professional instruments to perform on-site calibration of temperature and humidity uniformity and fluctuation to ensure compliance with test requirements. Training & Delivery: Provide equipment operation and maintenance training for the operation team, and deliver technical materials such as operation manuals and calibration reports to complete the final acceptance.     Would you like me to supplement an English Version of Walk-in Environmental Test Chamber Customization Requirement Confirmation Form? It will list key parameter check items and common questions to facilitate quick alignment of requirements between you and your customers.
    続きを読む
  • How to Achieve Precise Temperature Control in High-Low Temperature Test Chambers? The Q8 Series Controller Has the Answer
    Nov 29, 2025
    As the "control core" of high-low temperature test chambers, the Q8 Series Controller delivers stable support for environmental reliability testing with full-scenario adaptability, ultra-high precision, and multiple safety designs. Whether for extreme testing of electronic components or weather resistance verification of new materials, its rich functions and user-friendly design meet the rigorous requirements of scientific research, industrial production, and other fields. I. Intuitive Touch Interaction: Doubling Operational Efficiency Adopting full-touch interaction, the Q8 Controller features a high-definition touchscreen with sensitive response, enabling parameter setting, program startup, and other operations with simple finger taps—no professional training required for new users. The customizable interface allows pinning frequently used functions, significantly reducing configuration time for complex tests and adapting to high-frequency, multi-batch testing scenarios. II.  0.01-Class Precision: Core Guarantee for Accurate Data Equipped with a high-precision data acquisition module and intelligent PID algorithm, the Q8 achieves 0.01-class temperature control precision, capturing real-time temperature fluctuations inside the chamber and adjusting rapidly. Within the wide temperature range of -80℃~150℃, the fluctuation is stabilized at ±0.01℃, avoiding temperature deviations in sensitive tests such as semiconductor and aerospace component testing, and providing authoritative data for product reliability evaluation. III. Versatile Adaptability: Meeting Multi-Scenario Needs Compatible with PT100, thermocouples, and other sensors, the Q8 supports flexible switching to reduce equipment upgrade costs. Its cooling output function precisely controls the refrigeration system to minimize energy waste, while the transmission output converts temperature data into standard electrical signals, seamlessly connecting to data acquisition systems for automatic upload and traceability of test data. IV.  Massive Storage: Intelligent Manager for Complex Processes Catering to multi-stage testing needs (e.g., automotive parts), the Q8 supports storage of 100 process programs, each with up to 50 steps. Operators can preset parameters such as temperature and holding time to simulate working conditions like day-night cycles and extreme temperature shocks. Programs can be activated with one click for continuous operation, enhancing the standardization and efficiency of batch testing. V.  EVT Function: Early Warning Barrier for Test Safety The Q8’s EVT (Event Verification Test) function monitors temperature abnormalities, sensor failures, and other issues in real time. When thresholds are triggered, it activates audio-visual alarms and records fault information. Supporting hierarchical fault handling, it automatically adjusts parameters to resume testing for minor anomalies and shuts down urgently for severe faults, safeguarding unattended long-duration tests. Conclusion: Empowering Test Reliability with Strong Capabilities Integrating intuitive touch operation, 0.01-class precision, versatile adaptability, and comprehensive safety guarantees, the Q8 Controller fully meets the core requirements of high-low temperature testing. Whether for precise scientific research or production quality control, its stable performance and intelligent design serve as the core competitiveness of test chambers, helping industries improve product quality.
    続きを読む
  • Core Faults and Troubleshooting of Thermal Shock Chambers
    Nov 27, 2025
    I. Temperature-related Issues Failure to reach set temperature: Check operation of heater/compressor, replace if damaged; calibrate sensor, replenish refrigerant if leaking; replace aging sealing strips. Slow shock rate: Clean air duct filter/condenser dust; inspect fan and switching valve, lubricate or replace if stuck.  Large temperature fluctuation: Calibrate thermostat PID parameters; reduce sample load (≤30% of chamber volume), place evenly without blocking air ducts. II. Refrigeration-related Issues Slow cooling in low-temperature zone: Clean condenser fins; detect leaks and replenish refrigerant; activate defrost program or replace expansion valve. Frequent compressor on/off: Stabilize power supply voltage, improve equipment room ventilation; replenish refrigerant or replace refrigeration oil. High-pressure alarm: Clean condenser and inspect cooling fan. III. Mechanical-related Issues Poor door sealing: Adjust door latch, replace aging sealing strips; calibrate chamber levelness. Stuck transfer mechanism: Clean guide rail debris and lubricate; calibrate position sensor. Abnormal noise (fan/valve): Add lubricating grease, replace worn bearings; clean valve impurities. IV. Electrical-related Issues Failure to start: Reset emergency stop button, inspect power supply/air switch; rewire if grounding is poor. Abnormal display: Reconnect cable, test power module; restore factory settings after backing up parameters. Alarm code triggered: Troubleshoot per code prompt (e.g., E1 overheating: check heater/sensor); contact manufacturer for repeated alarms. V. Key Notes Power off before troubleshooting; refrigeration system maintenance requires professional operation. Clean filter weekly, inspect seals monthly, and calibrate sensor annually.
    続きを読む
  • Differences Between High-Low Temperature Test Chamber and Thermal Shock Chamber
    Nov 26, 2025
    In industrial product reliability testing, high and low temperature test chambers and temperature shock test chambers are core environmental testing equipment, both simulating extreme temperatures to verify product durability. However, they differ fundamentally: the former focuses on gradual temperature-humidity cycles, while the latter on instantaneous thermal shock. Clarifying these differences is key to matching test needs and ensuring data validity. 1. Rate High-Low Temperature Test Chamber: Slow, with a regular rate of 0.7∼1 ℃/min, and rapid versions can reach 5∼15 ℃/min. Thermal Shock Chamber: Abrupt, with instant switching. 2. Structure High-Low Temperature Test Chamber: Single-chamber structure, integrating heating, refrigeration, and humidification functions. Thermal Shock Chamber: Multi-chamber structure, including high-temperature chamber, low-temperature chamber, and test chamber. 3. Temperature Continuity High-Low Temperature Test Chamber: The temperature changes smoothly without any "shock sensation". Thermal Shock Chamber: The temperature changes by leaps and bounds, with a common temperature range of −40∼150℃. 4. Application High-Low Temperature Test Chamber: Suitable for temperature endurance testing of general products such as electronic devices, household appliances, and building materials. Thermal Shock Chamber: Suitable for shock resistance testing of temperature-sensitive products such as automotive electronics, semiconductors, and aerospace components. 5. Core Position & Test Purpose High-Low Temperature Test Chamber: Simulates gradual temperature (and humidity) changes to test product stability under slow thermal variation (e.g., electronic devices’ performance after gradual cooling to -40℃ or heating to 85℃). Thermal Shock Chamber: Simulates abrupt temperature switching (≤30s transition) to test product resistance to extreme thermal shock (e.g., auto parts adapting to drastic day-night temperature changes, aerospace components’ tolerance to sudden high-low temperature shifts). Summary The high and low temperature test chamber is a "slow-paced endurance test", while the temperature shock chamber is a "fast-paced explosive power challenge". Just based on whether the product will encounter "sudden cold and heat" in the actual usage scenario, the precise selection can be made.
    続きを読む
  • 3-Zone Thermal Shock Chamber: Introduction & Applications
    Nov 25, 2025
    The 3-zone thermal shock chamber is a test device for simulating extreme temperature shock environments, composed of a high-temperature chamber, a low-temperature chamber, and a test chamber. I.  Detailed Introduction 1.1 Working Principle The high-temperature chamber achieves precise temperature control via heaters and a PID logic circuit, while the low-temperature chamber maintains low temperatures through a refrigeration system. During testing, the sample stays stationary in the test chamber; the control system switches dampers to rapidly inject high/low-temperature air into the test chamber for thermal shock tests. 1.2 Structural Features Adopting an upper-middle-lower structure (upper: high-temperature; lower: low-temperature; middle: test chamber), its internal/external materials are mostly stainless steel. Insulation materials (superfine glass fiber, polyurethane foam) ensure excellent thermal insulation. A test hole on the left facilitates external power supply and load wiring for component testing. 1.3 Performance Parameters Programmable temperature shock range: typically -40℃ to +150℃; temperature control accuracy: ±0.2℃; chamber uniformity: ±2℃; maximum shock duration: 999h59min; adjustable cycles: 1-999 times. 1.4 Control & Operation Equipped with a large color LCD touch controller (Chinese/English interface), it supports independent setting of multiple test specifications, and features real-time status display and curve visualization. 1.5 Safety Protection Comprehensive protections include power overload, leakage, control circuit overload/short-circuit, compressor, grounding, and over-temperature protection, ensuring reliable long-term operation. II. Main Applications Electronics Industry: Tests performance/reliability of electronic components, PCBs, semiconductors under extreme temperatures to ensure stable operation and reduce after-sales failures. Automotive Industry: Evaluates temperature resistance of auto parts (engine, battery, electronic control system, interior materials) by simulating climatic temperature changes, guaranteeing vehicle performance and safety. Aerospace Field: Tests aerospace electronics, sensors, aero-engine blades, and materials under thermal shock to ensure flight safety. Materials Science: Assesses thermal expansion/contraction and weather resistance of materials, providing data for R&D and application of new materials.
    続きを読む
  • How to Choose the Right Thermal Shock Chamber: Water-Cooled or Air-Cooled?
    Nov 24, 2025
    When selecting between water-cooled and air-cooled types of thermal shock chambers, a comprehensive evaluation must be conducted based on core factors such as test requirements, site conditions, and budget constraints. These two types exhibit significant differences in performance, installation, maintenance, and other aspects. Below is a detailed selection guide: I. Cooling Principle Water-cooled thermal shock test chambers dissipate heat via a water-cooled condenser using deionized or distilled water circulation. Air-cooled models drive ambient air flow with fans, completing heat exchange through an air-cooled condenser for heat dissipation. II. Based on Test Specifications & Performance Requirements  Air-cooled: Ideal for small-scale tests (≤100L chamber), standard temperature range (-40℃~150℃), and moderate cooling speed needs (e.g., general electronic component testing). Water-cooled: Preferred for high-demand scenarios (cooling rate ≥50℃/min vs. air-cooled 30℃/min), such as chip wafers, new energy batteries, or aerospace materials testing, ensuring stability for long-duration (≥1000h) trials. III. Site Conditions Air-cooled: Suitable for limited space or mobile use—no extra piping required, just power supply and good ventilation (air-conditioned environment recommended). Water-cooled: Requires dedicated space for cooling towers/pumps, accessible water supply/drainage (e.g., industrial workshops or fixed labs); avoid small/non-drainable areas. IV. Cost & Maintenance  Air-cooled: Lower initial investment and maintenance cost—only need to clean radiators and check fans; no water leakage risk.  Water-cooled: Higher upfront cost (including supporting equipment) and maintenance fee (water treatment/piping checks); cost-effective for long-term high-precision testing. V. Noise Requirements Air-cooled: Acceptable for industrial workshops (noise ≥75dB). Water-cooled: Suitable for quiet environments (e.g., precision labs) with noise ≤60dB. VI. Core Selection Recommendations Water-cooled: Industrial scenarios with high power, continuous operation, high temperatures, or strict temperature control accuracy (stable water supply required). Air-cooled: General laboratories with limited space, intermittent use, no water supply, and demand for low cost and convenience.
    続きを読む

伝言を残す

伝言を残す
弊社の製品にご興味があり、詳細を知りたい場合は、こちらにメッセージを残してください。できるだけ早く返信させていただきます。
提出する

ホーム

製品

ワッツアップ

お問い合わせ